IML
is the abbreviation for IN MOULD LABELING. This is a technology to realize
making label around the product inside of the mould. The advantage of IML Mould
is the label can keep the color and remain on the product for a long time. As
we know, normal label print on the product or stick on the product, the label
will easy be crashed, and the color will be fade after sometime. So IML mould
now is becoming more and more popular.
Thin
wall container mould is the most IML mould we have done. And it is also the
most project customer inquired. In order to reach a higher quality for the thin
wall container mould, we have done many adjustment and improvement to the mould
structure
l In order to realize
the mould with longer mould life, the mould steel we are choosing is S136
imported from Sweden with HRC48-52. The inserts we are using is DIN1.2344 with
HRC42-45. All the accessories will be DME standard; the mould base will be LKM standard.
This mould structure improved the mould life.
l In order to
improve the efficiency of production, we make the mould with more cavities. We
can realize the cavity to 8 cavities. The best mould cooling design and the
copper brilliant used for the core part of the container making the cycle time
lower. In this way, the production efficiency improved rapidly.
l In order to
reduce the cost of the raw material for customer, we can make the plastic
design of wall thickness reduce less than 0.5mm.
l In order to
improve the quality of the plastic product, we have imported high precision CNC
milling machines and examination machine from Italy and Japan. The precision
can be controlled within 0.01mm by high precision CNC milling machines. And
every part of the mould will take to the examination department for dimension
examination. If the dimension is not reaching Sino standard, we will remake
this part.
Except
IML mould, we can also supply our customer one system for IML, including high
speed injection machine, robot and different kind’s auxiliary machines.
For
the high speed injection machine SINO-PM5H is manufactured by our machine research
and development department. This machine consist five advantages
l High precision
Using
high precision aircraft grade Moog servo valve and advanced Kebab electric control,
ensure precision injection screw position and product with high precision and
good repeatability
l High rigidity
Clamp
system after FEA, mould clamp plate with low deformation, keep mould with high
precision, and ensure high speed and stable clamp
l High efficiency
Raw
material charging, mould opening and ejector at the same time, it can short cycle
time around 40%.
l Energy saving
Raw
materials charging adopt servo motor; it saves energy and controls the position
precisely. It can save 30%-80% power.
l High response
Accumulator
as injection power source, with high precision Moog servo valve and low inertia
ejector structure, the responsible time can reach 30ms.
l Good
plasticizing capacity
Screw L/D=24~26, and screw with double thread
+ mixing, making the material mixing fully.
l High security
With fully closed machine door, mechanical,
hydraulic, electrical triple protection
The robots for
IML mould have the following characteristics:
l
High
efficiency
l
High
response
l
High
steady
l
High
accuracy
Sino
Mould CO. Ltd
offers you not only a high quality IML mould, but also one IML molding system
and satisfied service.
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